Crafting Excellence in Harness Manufacturing

Precision in Every Connection

Embark on a journey of uncompromising quality with THD Africa. We’ve meticulously woven a commitment to precision into every facet of our harness manufacturing process. As discussed in our detailed conversation, our devotion to excellence is evidenced by our adherence to ISO 9001:2015 and IPC WHMA-A-620B standards.

ISO 9001:2015

A Pillar of Quality Management

Explore the pinnacle of quality with THD Africa. We proudly uphold the globally recognized ISO 9001:2015 Quality Management System. This framework ensures our processes are not just compliant but fine-tuned for perfection, reflecting our dedication to delivering flawless products and services.

IPC WHMA-A-620B

Redefining Industry Standards

In our commitment to excellence, our cable and wire harness assemblies meet the exacting requirements of IPC WHMA-A-620B. This standard sets the bar high for workmanship, testing, safety, and documentation in our industry. At THD Africa, we don’t just meet standards; we redefine them.

The Art of Crafting Harness Assemblies

From Concept to Creation

From the inception of a project, we delve into the intricacies of design and development, crafting engineering drawings and samples that lay the foundation for excellence. Our planning phase encompasses meticulous sourcing, Material Requirements Planning (MRP), and strategic logistics, ensuring a seamless journey from concept to creation. This turnkey approach is the backbone of our commitment to delivering precision in every harness assembly. Join us on this journey, where attention to detail meets the innovation of turnkey manufacturing.

Advantages of Choosing THD Africa

Our Turnkey Process Overview

1. Project Scope

We define the scope of each project with a meticulous approach, ensuring that we understand the unique requirements and challenges. This initial step sets the tone for a successful and efficient manufacturing process.

2. Design & Development

Our engineering prowess comes to life in the design and development phase. Crafting detailed engineering drawings and engineering samples, we set the stage for the creation of harness assemblies that meet and exceed expectations.

3. Planning

Efficient planning is the cornerstone of our manufacturing process. From sourcing the finest materials to employing Material Requirements Planning (MRP) strategies, we ensure a streamlined and efficient journey from concept to creation.

4. Manufacturing

Our manufacturing capabilities and expertise shine as we bring designs to life. With cutting-edge machines and equipment, we uphold the highest standards in every step of the production process.

5. In Process random quality inspection

Quality is not just a goal; it’s an ongoing commitment. Throughout the manufacturing process, we conduct random quality inspections to ensure that each component and assembly meets our rigorous standards.

6. Testing

Stringent testing procedures validate the excellence of our harness assemblies. Utilizing state-of-the-art testing equipment and following industry standards, we ensure the reliability and durability of our products.

7. Final inspection and packaging

Before reaching our clients, each harness assembly undergoes a thorough final inspection. This ensures that only products of the highest quality, precision, and reliability are delivered.

8. Production test certificates and COC

Certificate of Conformance: Our commitment to transparency is reflected in the availability of production test certificates and Certificates of Conformance. These documents provide detailed insights into our testing methodologies, criteria for passing tests, and relevant data or reports, showcasing the outcomes of specific testing procedures.

Precision Unleashed

Our Manufacturing Approach

Experience precision at its core with THD Africa. Our state-of-the-art machines and equipment, coupled with expert capabilities, drive our manufacturing process. From production works order route sheets to meticulous data packs, transparency and traceability are ensured. Skilled operators, efficient machines, and a commitment to excellence define every step, from cutting to testing, in our manufacturing journey.

1. Production Works order route sheets

Data pack and configuration control. Full traceability of work conducted: Operators, Machines.

2. Cutting

In the cutting phase, precision is paramount as we employ cutting-edge technology for accurate incisions. This process aligns with rigorous industry standards, showcasing the skill and expertise that lay the foundation for excellence.

3. Stripping

Stripping, a crucial step demanding precision, is executed with the utmost attention to detail, aligning with industry benchmarks.

4. Crimping

Crimping, a pivotal step in harness manufacturing, is executed with precision.

5. Pull Force Testing

The Pull Force Testing phase is a testament to enduring quality.

6. Heat Shrink/Labelling and identification

In harness assembly, Heat Shrink, Labelling, and Identification ensure precision.

7. Harness Assembly & Integration

This symphony of precision and expertise aligns with industry standards.

8. Solder and Tin Dip

Solder and Tin Dip, transformative processes that elevate connectivity, adhere to industry standards.

9. RF Striping

In the specialized process of RF Striping, precision in signal integrity is paramount.

10. RF Testing

The RF Testing phase ensures optimal performance, aligning with industry standards. Join us in exploring how this phase ensures our harness assemblies deliver unmatched performance.

Elevating Wire Harnessing Standards

Our Commitment to Wire Harnessing Excellence

Certifications: At THD Africa, we are committed to upholding the highest international quality standards in wire harnessing. Our factory operates in accordance with ISO9001:2015 as our operational benchmark, and we adhere to IPC/WHMA-A-620 as our manufacturing standard.